Global technology and software company, Emerson, is aiming to prevent condensate-related equipment issues with the launch of its Aventics DS1 dew point sensor. The company states it is the only industrial sensor that monitors dew point, temperature, humidity and air quality values.
Pneumatic systems power manufacturing processes across the plant floor in most industries, including food and beverage. Excess moisture in pneumatic systems can cause multiple issues, including corroded components, product inconsistency and erratic processes.
The DS1 aims to help operators detect and mitigate excess moisture in its early stages and prevent moisture-related equipment damage. By optimising air quality, operators can better control processes, extend pneumatic component life, ensure regulatory compliance, and reduce maintenance and unplanned downtime.
While most industrial sensors only monitor humidity, the DS1 provides precise dew point monitoring that makes it possible for manufacturers to continuously track critical values, address excess moisture and prevent its negative effects.
Ideal air quality is critical in instances where compressed air may come in contact with consumer products such as food. Condensate in compressed air can cause discoloration, texture inconsistency and bacterial growth. The DS1 provides essential data that facilities need to maintain a stable dew point and protect product quality.
To support industrial digital transformation strategies, the DS1 dew point sensor can integrate into existing systems, allowing placement close to the process, rather than where the compressed air is generated.
The sensor element is condensation-resistant and provides long-term, drift-proof performance. Measurement values include pressure dewpoint, temperature, relative humidity, absolute humidity, moisture content, moisture content V/V, water vapor partial pressure and atmospheric dew point. The DS1 is also suitable for other non-corrosive gases, including nitrogen, oxygen, argon, helium and sulfur hexafluoride.
Emerson’s Aventics DS1 dew point sensor is available through emerson.com. The company has a manufacturing and service facility in Melbourne for faster distribution and support requirements.
